What is a defect in Lean Six Sigma?

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What is a defect in Lean Six Sigma?

In Six Sigma, a defect is a failure of a product or process. Defects are a major part of the Six Sigma program because they point to a problem that needs to be solved. In Six Sigma, the goal is to reduce the number of defects to fewer than 3.4 per million.

What are the 7 wastes in Six Sigma?

Under the lean manufacturing system, seven wastes are identified: overproduction, inventory, motion, defects, over-processing, waiting, and transport.

What are the waste that Lean Six Sigma wants to eliminate?

Address defects with Lean Six Sigma: By applying Lean Six Sigma to ascertain root causes of those defects, organizations can eliminate them.

  • Over-Production.
  • Waiting.
  • Non-utilized Talent.
  • Transportation.
  • Inventory.
  • Motion.
  • Extra Processing.
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What are the 6 types of lean waste?

According to Lean Six Sigma, the 7 Wastes are Inventory, Motion, Over-Processing, Overproduction, Waiting, Transport, and Defects.

Is defect a waste?

Defects include parts, assemblies or products that don’t meet specifications and therefore are unusable or that require rework. Defects are often one of the most costly forms of waste because they can snowball into other forms of waste such as additional Transportation, Overproduction or Overprocessing.

What is an example of a defect form of waste?

Examples of wastes of Defects Scrap produced by poorly maintained fixtures. Parts assembled with the incorrect orientation. Missing screws and other fixing due to lack of controls. Incorrect components used due to incorrect, or missing instructions.

What is lean waste?

In Lean manufacturing, “waste” is commonly defined as any action that does not add value to the customer. Essentially, waste is any unnecessary step in a manufacturing process that does not benefit the customer, therefore, the customer does not want to pay for it.

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What are the 8 Lean wastes?

The 8 wastes of lean manufacturing include:

  • Defects. Defects impact time, money, resources and customer satisfaction.
  • Excess Processing. Excess processing is a sign of a poorly designed process.
  • Overproduction.
  • Waiting.
  • Inventory.
  • Transportation.
  • Motion.
  • Non-Utilized Talent.

What is defect waste?

Defects Waste in Lean Manufacturing occur when a product is found to have flaws in it after production occurs. This means that waste destroys value by using more resources than should be required, by using resources that produce parts or components that are not useable or by producing end products that are not salable.

How is waste classified within the context of lean?

Lean thinking aims to remove wastes from work processes. The seven wastes are Transportation, Inventory, Motion, Waiting, Overproduction, Overprocessing and Defects. They are often referred to by the acronym ‘TIMWOOD’.

What are the 8 types of waste in Lean Manufacturing Six Sigma?

What are the types of waste?

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Types of Waste

  • Liquid Waste. Liquid waste includes dirty water, wash water, organic liquids, waste detergents and sometimes rainwater.
  • Solid Rubbish. Solid rubbish includes a large variety of items that may be found in households or commercial locations.
  • Organic Waste.
  • Recyclable Rubbish.
  • Hazardous Waste.