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Why corners and edges are avoided during hardness testing?

Posted on July 5, 2021 by Author

Table of Contents

  • 1 Why corners and edges are avoided during hardness testing?
  • 2 What is the limitation on the thickness of specimen distance from edge and in between indentations for a hardness test Why?
  • 3 How is area indentation related to hardness?
  • 4 What is the minimum distance between the Centres of the two adjacent indentations?
  • 5 What is the limitation on the thickness of specimens for a hardness test?
  • 6 What is indentation physics?
  • 7 Why does the material appear softer near the edge of indent?
  • 8 How do hardness tests affect indent size?

Why corners and edges are avoided during hardness testing?

If the surface finish of a specimen is too rough, it might be hard to evaluate the corners of an indent, especially if automatic equipment is used. Scratches from preparation may cause a misreading of the indent size when using automatic hardness testing.

What are the limitations for distance from specimen edge to indentation and distance between indentations?

The distance from material edge to the center of any indentation should be at least two and one-half times the diameter of the indentation. The purpose for these distances is to ensure that any new indentation is not influenced by work hardening of the edge of the material or material around a previous indentation.

What is the limitation on the thickness of specimen distance from edge and in between indentations for a hardness test Why?

The reason for these minimum distances is to avoid distortion of the hardness testing results, which could result from the deformation of the material structure.

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What is the minimum spacing between Rockwell hardness indentation?

The accepted criteria is that the distance from the center of any indentation shall be at least three times the diameter of the indentation In regards to distance from material edge, the distance from the center of any indentation to the edge of the test piece shall be at least two and one-half times the diameter of …

How is area indentation related to hardness?

More simply put, when using a fixed force (load)* and a given indenter, the smaller the indentation, the harder the material. Indentation hardness value is obtained by measuring the depth or the area of the indentation using one of over 12 different test methods.

What is indentation in hardness test?

Indentation hardness tests are used in mechanical engineering to determine the hardness of a material to deformation. Several such tests exist, wherein the examined material is indented until an impression is formed; these tests can be performed on a macroscopic or microscopic scale.

What is the minimum distance between the Centres of the two adjacent indentations?

The distance between the centres of two adjacent indentations shall be at least three times the mean indentation diameter.

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How far apart must two adjacent indentations be?

The distance between two adjacent indentations shall be at least two and a half times the short diagonal (dW), or at least one time the long diagonal (dK).

What is the limitation on the thickness of specimens for a hardness test?

1- The thickness of the specimen should be at least seven times the depth of the indentation to allow unrestricted plastic flow below the indenter. 2- The edge of the indentation should be at least three times the diameter of the indentation from the edge of the test piece.

What are the precautions to be taken before conducting Rockwell hardness test?

Always wear eye protection when using the Rockwell hardness tester. Specimen Geometry. Avoid irregular shapes. Hardness test specimens should have parallel top and bottom surfaces.

What is indentation physics?

What is indentation in engineering?

Indentation is a widely used technique to probe the mechanical properties, such as hardness and elastic stiffness of solid state materials, via measuring their surface response to penetration of a probe with known geometry and imposed load.

Why does the material appear softer near the edge of indent?

In the case of the edge the material will appear softer as the edge will mean the flow of the material towards the edge is not constrained. This will increase the penetration of the hardness inventor which creates a larger defect and an apparent decrease in hardness. Hardness tests cause the material near the indent to harden.

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What is the edge distance requirement for indentation?

Also, the edge distance requirement ensures that the indentation’s area of contact permits proper support. When testing on cylindrical surfaces the results will usually show a lower hardness value than if the material was flat.

How do hardness tests affect indent size?

Hardness tests cause the material near the indent to harden. This means that a subsequent indent near a previous indent will be influenced by the hardened material near the earlier indent which will lead to a smaller indent and a higher apparent hardness. There are other considerations as well.

What is the effect of hardness testing on the edge?

Hardness tests conducted near an edge or too close to a previous test invalidate this. In the case of the edge the material will appear softer as the edge will mean the flow of the material towards the edge is not constrained.

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